Project Description

Design, manufacturing and putting into operation of tools for semi-automatic and automatic assembly of headlight casings. The tools are implemented according to customer standards and safety rules for assembly lines. The tools are used for installation of adjustment screws into the headlight housings, pressing and checking of the headlight adjustment system, cabling installation and pressing of the central connector and automatic screwing of elements for installation of the headlight into the vehicle body.

Project Detailes

Tools are typically equipped with pneumatic and electrical systems for clamping, processes implementation and monitoring. At the same time, fully automatic screwing of components was utilised to achieve the required tolerances and precision.

  • The software used – CAD system PTC Creo 3 (Pro/Engineer)

Client : NOVA Hella Autotechnik s.r.o.

Product : A pre-assembly line SK A+ SUV

Volume : 14 assembly tools

Commencement On : July 3rd, 2015

Finished On : December 10th, 2015

Project Goals

Achieving prescribed assembly cycles, a hundred per cent check of the processes accuracy, aligning tools with the client´s standards.

The Chalenges

Implementation of tools including programming and putting into operation on a specific assembly line for mass production.